Impregnation line with waste gas incinerator, also known as the two-step horizontal impregnation line. It is mainly used for continuous high-precision impregnation, drying, and cutting of wood-based panel secondary veneer paper, HPL decorative paper, floor decorative paper, and balance paper, etc.
Stand-alone Composition- Two-step Paper Impregnation Line
Impregnation line with waste gas incinerator has the characteristics of energy saving, high efficiency, low noise, convenient operation and high degree of automation. It consists of the following parts:
Two-step Horizontal Impregnation Line
It is used to unwind the rolled substrate with a certain tension and then process it.
2. Unwinding cutter
In the operation of the dip-drying production line, an unwinding cutter is required to cooperate with the swing arm unwinding machine to complete the roll changing and cutting operation.
It is the key to the entire impregnation line. The amount of soak glue and the appearance quality of the coil mainly depend on the performance of the impregnator.
4. 1st dryer and 2nd dryer
It provides the energy required to dry the coil after impregnation. The volatiles content, pre-curing degree and part appearance quality of the coil after dipping mainly depend on the performance of the dryer.
5. 1st cooler and 2nd cooler
It cools the impregnated paper.
6. Coating machine
It is an optional unit of impregnation line and is between 1st dryer and 2nd dryer. The coating machine performs quantitative gluing on the upper and lower surfaces of the coil, which has a relatively large impact on the appearance and quality of the product.
7. Web aligner
In the operation of the impregnation line, the web aligner can accurately correct the coil.
It is a single drive unit that provides traction when the coil runs on the impregnation line.
9. Shearing machine
It is a stand-alone machine that cuts coils at a fixed length after the operation of the impregnation.
10. Stacking lifter
It is a system unit for stacking and storing finished coils at the end of the impregnation line.
11. Waste gas incinerator
Environmental protection, high exhaust gas decomposition rate. Explosion-proof, anti-tempering, multi-level safety protection measures.
♦ The glue amount is uniform, the surface is flat, the cutting size is accurate, the waste is small, and the yield is high.
♦ Part of the drying system adopts advanced frequency control to adjust the air volume, which can make the air volume in the oven uniform and the air flow circulate orderly. The dipping paper does not have the phenomenon of jitter and glue hanging, and the PID temperature control is accurate to ± 1 ° C.
♦ The synchronous control system adopts PLC control, and adopts D / A module signal conversion or communication synchronization. High synchronization accuracy, easy operation, stable performance and long service life.
♦ The shearing machine adopts independent PLC control. The system uses coding technology to cut accurately.
♦ The secondary recoating uses a high abrasion-resistant anilox roller, which can accurately adjust the amount of glue, and can perform secondary recoating on a single impregnated paper.
♦ The total installed capacity is 40KW, and the normal use power is less than 35KW.
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