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Melamine Impregnation Line

Melamine impregnation line is suitable for laminate flooring, balance paper and wear-resistant paper for wood-based panel industry; decorative paper for furniture; facial paper for core board, core paper.Melamine impregnation line…

Product Details

Melamine impregnation line is suitable for laminate flooring, balance paper and wear-resistant paper for wood-based panel industry; decorative paper for furniture; facial paper for core board, core paper.Melamine impregnation line is used to dry melamine gum solution, its modified gum and urea-formaldehyde resin by macerating and coating, and phenolic resin coated and drying in construction template paper.

 

Product Introduction

Melamine impregnation line is used in decorative refractory panels, veneers, laminate flooring, insulation materials, etc.Horizontal impregnation and drying impregnation line adopts advanced technology of secondary extrusion and secondary double-coating for secondary drying. According to the different requirements of the process, it can accurately and effectively control the amount of glue applied to the impregnated material.

 

Component Part Name Quantity Remarks
Electrical Equipment Electric control cabinet 1
Distribution box 1
Mechanical Equipment Horizontal uncoiler 1
Primary dipping machine 1
Dryer(3 primary dryer and 5 secondary dryer) 8 4000 mm per section
Cooling machine(primary cooling machine and secondary cooling machine ) 2 Movable air cooling
Secondary coating machine 1 Anilox roll coating
Web Alinger 1 Photoelectric synchronous motor deviation adjustment
Tractor 1
Paper cutter 1
Conveyor 1
Stacking paper lifting platform 1

 

Primary dipping machine

 

 

Dryer(3 primary dryer and 5 secondary dryer)

 

 

Cooling machine(primary cooling machine and secondary cooling machine )

 

 

Secondary coating machine

 

 

Adjust machinery of leaning towards

 

 

Tractor

 

 

 

Paper cutter

 

 

 

Conveyor

 

 

Stacking paper lifting platform

 

 

 

Product Parameters

1.Raw paper width: 1350mm

2.Working speed: >25m/min(based on the capacity of dryers)

3.Work shop space: 60m*6m*6m(L*W*H)

4.Web height from ground: 1.250mm

5.Raw paper weight: 85g/㎡

6.Resin pick-up: 100-170%

7.Resin pick-up profile: <±1%

8.Volatility: 6.5-8.5%

99.Heating medium: Saturated steam and heat transfer oil

 

Product Features

1.The entire impregnation line adopts optimized design, which greatly improves the operability, safety and product quality of the equipment;

2.Digital communication technology is used to realize full digital control from touch screen to program controller and inverter. It adopts graphical operation interface, which is simple and clear, equipment maintenance and repair is simple, and line speed control is accurate, which can greatly improve the stability, length of equipment and reliability of time running;

3.Using the program controller and touch screen, the key components are selected from Japanese and German brands, and the industrial-grade modular design makes the products more stable and reliable, ensuring continuous production of the impregnation line;

4.The magnetic powder brake is used to control the unwinding tension, and the tension control is more stable, ensuring continuous operation;

5.With a high-precision squeejer, it has the ability to control the quality of the glue, and it has the good quality of the glue and the continuous adjustable, and the increased thickness of the chrome coating has greatly improved its longevity.

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